British Airways flight BA 38 accident and aviation fuel quantity aspects - part 6

British Airways flight BA 38 accident and aviation fuel quantity aspects - part 6

This is in continuation of “British Airways flight BA 38 accident and Aircraft Jet A-1 fuel System - part 5”, a blog series for understanding Aviation turbine fuel’s role in modern civil flights specially behaviour of water in fuel to mitigate it’s adverse effects during flight, including at high altitude where water will turn into ice. Last part gave a brief idea on fuel system, storage tanks, pumps, fuel feed manifold, fuel tank vents, fuel filters, fuel oil heater, fuel flow meter etc

From fuel supplier’s perspective, it is interesting to know the aircraft systems which manage fuel quantity. This part gives idea on aviation fuel tanks, fuel quantity measurements and display to crew and related aspects on board thru B-777 British Airways BA 038 accident story.


The aircraft landed at Beijing at 0009 hrs on 17 January, 2008 from London with 4,100 kg in the right main, 4,000 kg in the left main and 0 kg in the centre fuel tank.  The temperature of the fuel in the left tank was recorded as +10°C on departing Heathrow and -20°C on arrival at Beijing.

Sr. No.
Place,  flight state, time
Jet A-1 Fuel Temperature
Remarks
1
Beijing,  Flight arrival  0009 hrs on 17   January 2008, before refuelling, aircraft product,

-20°C
Arrival fuel Quantity
 8100 kg from London
2
Beijing Aircraft refuel temperature.  Flight departure commenced  0155 hrs on 17 Jan 2008
5°C,
Jet A-1 Refuel quantity
71,401 kg
ambient temperature        (-7°C)
3
At the time of Engine starting for take off. Aircraft took off at 0209 hrs
-2°C
28,900 kg in each of the main fuel tanks and 21,200 kg in the centre fuel tank

Fuel Origin and Quality.
Aviation Fuel refuelled was Jet A-1 originated from South Korea and was shipped to Tianjin, China and transferred to the airport bulk fuel storage facility at Beijing. Fuel was certified to meet Chinese specification GB6537, issued by China’s National Technology Supervisory Bureau. The GB6537 standard covers “No.3 Jet Fuel” which is basically equivalent to Jet A1 and is the predominant kerosene type aviation fuel used in China.The Korean test certificate indicated that the fuel was compliant with Check List AFQRJS Issue 22, which ensures that the fuel meets the requirements of Defence Standard 91-91 and ASTM D1655.

Fuel quantity measurement on board
Fig-1, B-777-200ER fuel tanks and capacities
The fuel on the Boeing 777-200ER is stored in three fuel tanks: a centre tank, a left main tank and a right main tank. A Fuel Quantity Processor Unit (FQPU) receives signals from tank units and densitometers in the fuel tanks and uses these to calculate the fuel quantity in the each of the three fuel tanks.  

The FQPU then sends data to EICAS for the display of fuel quantity to the flight crew.(Fig-2)


Ultrasonic fuel Quantity Indicating System (FQIS)

Fig-2. Fuel- Temp display in EICAS
Each tank unit measures the fuel height at its location, through the use of an ultrasonic transmitter /receiver.  The FQPU commands each tank unit’s ultrasonic transmitter to send out a sonic pulse, the time for the pulse to be reflected from the fuel surface and return to the receiver directly relates to the fuel height in the tank.
Each tank has measuring sticks at various locations so that the fuel quantity can be manually checked on the ground.  The sticks use a magnetic float which surrounds the measuring stick housing and rests on the fuel surface.  Fuel quantity in the tank can then be calculated using conversion tables, with reference to the aircraft’s pitch and roll attitude, fuel density and the fuel heights measured at each of the stick locations.
 
Fig-3, Fuel Quantity Indicating System


Water Detection
Ultrasonic sensors find water in the bottom of a tank. The primary display system shows a maintenance page message as an alert to the ground crew of water in a tank

Fuel Quantity Indication System (FQIS) water detection system.  Three detectors, one in the centre fuel tank and one in each of the left and right main fuel tanks (indications recorded by the DFDR once every 64 seconds).

Flight Data Recorder (DFDR) – Fuel Quantity recording (Fig 4)
Fig-4, Flight data recorder (DFDR)





In accordance with regulatory requirements, the aircraft was equipped with a 25-hour duration and a 120 minute Cockpit Voice Recorder (CVR).





Fuel Consumption in flight
Fuel consumption in any flight is a function of many parameters like takeoff gross weight, speed, cruise altitude, route of flight, temperature, wind in route etc.  The accident flight BA-038 consumed total 68500 kg of fuel for 9.5 hour flying time carrying 152 passengers. For this flight this translates into:

Fuel Consumed per hour = 7200 kg.
Fuel consumed per passenger = 450 kg
Fuel consumed per km flying = 8.45 kg.

For different aircraft fuel consumption related data can be read at Wikipedia Fuel economy in aircraft

In next article we will see interesting aspects of Aviation fuel Quality relating BA-038 Accident

Author's Profile
List of all blog articles on Petroleum QC  by RJ Patel.

References:

-Report on the accident to Boeing 777-236ER, G-YMMM, at London Heathrow Airport on 17 January 2008


- Wikipedia https://en.wikipedia.org/wiki/British_Airways_Flight_38 
-Boeing 777 refresher course GF 777

Chapter 14: Aircraft Fuel System - FAA


Aviation Turbine Fuel and British Airways Flight 38 Accident    - Part 1


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