British Airways flight BA 38 accident and Jet A-1 fuel temperature - part 4

British Airways flight BA 38 accident and Jet A-1 fuel temperature - part 4

This is in continuation of  “British Airways flight BA 038 flight altitude and Cold fuel Management - part 3”, a blog series for understanding Aviation turbine fuel’s role in modern civil flights specially behavior of water in fuel to mitigate it’s adverse effects during flight, including at high altitude where water will turn into ice.


The article and next parts covers fuel temperature at various stages during flight journey, from Beijing refuelling to London after crash remaining fuel in aircraft tanks, and gives insight of fuel temperature measuring and controlling systems for avoiding ice adverse impacts.

Sr. No.
Place,  flight state, time
Jet A-1 Fuel Temperature
Remarks
1
Beijing,  Flight arrival  0009 hrs on 17 January 2008, before refuelling, aircraft product,

-20°C
Arrival fuel Quantity
 8100 kg
2
Beijing Aircraft refuel temperature.  Flight departure commenced  0155 hrs on 17 Jan 2008
5°C,
Jet A-1 Refuel quantity
71,401 kg
ambient temperature (-7°C)
3
At the time of Engine starting for take off. Aircraft took off at 0209 hrs
-2°C
28,900 kg in each of the main fuel tanks and 21,200 kg in the centre fuel tank
4
The aircraft altitude of 10,590 m (34,750 ft), where, at 0232 hrs, it levelled off into the cruise portion of the flight
-2°C

5
At 0436 hrs, about two hours into the cruise, the left main tank fuel temperature had progressively reduced to about -22°C.
-22°C

6
During the next three and a half hours, fuel temperature reduced further from -22°C to -32°C
-32°C

7
At 0930 hrs, fuel temperature reduced to its lowest recorded value of -34°C.  It remained there for about 80 minutes
-34°C

8
At 1202 hrs the aircraft started its descent.  The aircraft levelled at FL110
-22°C

9
Fuel temperature at the time of the fuel reduction to both engines 1208 hrs during Approach
-22°C

10
After the accident fuel was seen to leak out of the ruptured engine fuel pipes until the spar valves were closed.
-
Estimated fuel leak was approximately 6,750 kg

There was no fire.
11
Following the accident, 66 fuel samples were taken from the aircraft, and engines.
The first fuel samples were taken within two hours of the accident from the fuel leaking out of the fractured engine fuel pipes.  
Samples from the engine fuel filters and the right main tank sump drain were taken the following day
-
The fuel samples from GYMMM complied fully with the specifications for Jet A-1.  The sampled fuel had a fuel freeze temperature of -57°C and water content of between 35 and 40 parts per million (ppm). 

The samples were clear of any microbial growth and did not contain any anti-icing additives such as Fuel System Icing Inhibitor (FSII)
12
Beijing ambient temperature
-
-7°C
13
initial cruise altitude of FL348
-
Air temp estimated  -65°C
14
After crossing the Ural mountains, the aircraft climbed to FL380. At that time the area between the Urals and Eastern Scandinavia, there was a region of particularly cold upper winds, with temperatures en route as low as -74˚C.
-

Air temperature further dropped to -74°C


15
Heathrow weather, arrival ATIS at 1240 hrs on 17 January 2008
-
The surface temperature was +10°C

Fuel temperature measurement

The fuel temperature indication system has a temperature probe located between ribs 9 and 10 in the left main tank.  The probe is situated approximately 12.6 inches above the lower wing skin and is located 40 inches outboard of the aft boost pump inlet.  The fuel in the left wing tank can be slightly colder than the right wing tank.  This is because the right fuel tank contains two hydraulic fluid/fuel heat exchangers, which are used to cool the hydraulic fluid, whereas the left wing has only one.

Max and minimum Fuel Temperature :

Boeing 777 has operational limitation of Jet A-1 fuel temperature as max 49°C and min 3°C above the freezing point. In absence of actual freezing point limit is -44°C. ( specification -47+3°C).

In case of Low fuel temperature :
Operational guidelines in condition of Fuel temperature approaching to minimum limit- Increase airspeed, change altitude, and/or deviate to a warmer air mass to achieve a TAT equal to or higher than the fuel temperature limit (3 degrees C above the fuel freeze point). TAT increases approximately 0.5 to 0.7 degrees C for each 0.01 increase in airspeed. In extreme conditions it may be necessary to descend as low as FL 250.

Fuel temperature is displayed in white on the primary Engine Indicating and Crew Alerting System (EICAS). The EICAS low temperature warning trigger automatically defaults to the freezing limit of Jet A, unless another temperature, such as the freezing point of Jet A-1, has been set in the Flight Management Computer (FMC) Control Display Unit (CDU).   Once the fuel temperature reaches 3°C above the fuel freezing temperature (-37°C for Jet A and -44°C for Jet A-1) the fuel temperature indication turns amber and the fuel temp low advisory message is displayed on the EICAS.


Flight Data Recorder (DFDR) – Fuel Temperature recording

In accordance with regulatory requirements, the aircraft was equipped with a 25-hour duration DFDR and a 120 minute Cockpit Voice Recorder (CVR).


Fuel temperature within the left main fuel tank (recorded by the DFDR at a rate of once every 64 seconds and by the QAR at a rate of once every four seconds).  Temperature was recorded by both DFDR and QAR to a resolution of 1°C.  A quick access recorder (QAR) is an airborne flight recorder designed to provide quick and easy access to raw flight data, through means such as USB or cellular network connections and/or the use of standard flash memory cards.

On long flights the temperature of the fuel in the main wing tanks will tend towards the temperature of the boundary layer around the wing, which can be up to 3°C lower than Total Air Temperature (TAT).  Whilst the cheek tanks of the centre tank are situated in the wings, and are affected by aerodynamic cooling, the majority of the centre tank fuel is sandwiched between the cabin and the air conditioning packs.  Consequently the fuel in the centre tank is considerably warmer than the fuel in the main tanks.

In this part, we have seen fuel temperature at various stages of flight, how it is measured and recorded. How it is displayed in DFDR and compared against freezing point of fuel to alert crew for any deviation
.
In next part, we will see fuel system on the board for idea on fuel storage, pumping, sumping, filters,  fuel heat exchangers etc.


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List of all blog articles on Petroleum QC  by RJ Patel.

References:

Report on the accident to Boeing 777-236ER, G-YMMM, at London Heathrow Airport on 17 January 2008


-B777 flight manual

- Wikipedia https://en.wikipedia.org/wiki/British_Airways_Flight_38 


Earlier parts of this series


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